Thursday 30 May 2013

The Rebuild Day 9 Juice induction



Old dirty carbs need to be cleaned and new jets.















Carb repair kit all you need













Three kits carbs cleaned in the ultrasonic cleaner



















All in no 1 carb mm looks nice.









all the old bits wow there are lots.














All done

Monday 27 May 2013

The Rebuild Day 8 Tanking

A bit of paint,,,,,,

Nice dents.













Mix up some filler.











Knife putty.












Spray filler several coats.










Rear fender.






 Stripped.


Spray filler.











Looking great the first coat, time for some wet sanding.








Ready for top coat.

Friday 24 May 2013

Monday 20 May 2013

The Rebuild Day 6 switch it







Old nasty tired switch gear.













v tired.















All dismantled ready for ultrasonic cleaning.




Remove the leki bits










Good old Nitro Mors doing its job.



The sleeve is v brittle so of to the tinter web.













A little bake to help the paint go off.












Nice new sleeve makes a it look like NOS.

The Rebuild Day 5

New Ignition fitted.













Intake Next.













Gasket then Heat insulator then another gasket.












 All three fitted.
















Clocks and bars fitted my refresh of the clocks look OK.
















Battery earth, regulator, Rectifier and engine earth all fitted to the earthing point.












After turning on the ignition for the first time the neutral light popped on great. also turning the crank I had a great shock from the centre plug lead which is good news, I think.










Sunday 12 May 2013

The Rebuild day 4



Engine back from full re fit.











Lets not damage the new powder coat frame when fitting the engine.












Nearly there.










Engine in and tightened up.










New handle bars and clock pod supports fitted.












Looking  better each day.

The Rebuild Day 3




Battery box with new rubbers fitted.




Even the Helmet Hook stickers are on Ebay.











All three coils in place. Centre one has a rubber boot (Ebay USA).











Rear Mud guard in. Also Wiring loom in place.











Bottom air box fitted.













Full furbished forks are next to go on.





.




Nice new tyre fitted along with new spokes, well the old ones stripped and re Zinc plated.







Wheel clamped in.













Mud guard and brake calliper.  Also steel brake pipe fitted.